Handheld Nutrunner Cordless Tools
Cordless nut runner dedicated control unit for high accuracy and quality tightening. These have many parameters and monitoring functions required for tightening. In addition, features many mechanisms to detect tightening errors.
Mechanism to detect tightening failure
Torque and angle sensors are combined to provide highly accurate feedback to the controller during tightening.
These sensors monitor changes in torque and angle in real time to detect abnormal tightening, screw failure, galling, and other unexpected faults.
Additionally, ESTIC is more flexible with configuration options for error proofing, including rotation speed, angle, and torque stages.
Crossthead tightening is a phenomenon that can easily occur when the threads on the bolt misallign with the threads in the hole. During initial tightening, the time and angle from the start until the torque reaches the desired value will be extremely short.
ESTIC products detect crossthreading by monitoring these early torque spikes.
Screw damage is a phenomenon in which galling occurs when the surface of the screw thread is rough, the tightening torque is too large, or particles are adhered to the threads.
ESTIC products detect damaged threads by monitoring torque and angle zones for abnormal spikes.
Double Hit / Rehit
Double Hits occur when a counted tightening process is controlled by hand, and a tightened bolt is "hit" more than once. One or more fasteners are skipped and the system mistakenly passes the process, leaving untightened bolts on "finished" products.
ESTIC products prevent double hits by monitoring angle and time.
This can easily occur if two bolts of matching threads are used in the same station.
ESTIC can detect incorrect fasteners by monitoring the angle.
This occurs when tightening is performed without installing needed parts such as O-rings or gaskets. During tightening, torque increase will occur later in the fastening than expected.
ESTIC can detect forgotten parts by monitoring time and angle.
This occurs when tightening without a bolt due to a bolt feeding or reception failure with an automatic feeder.
ESTIC detects this by monitoring fastening time.
Bottom hole failure is a phenomenon that occurs when the depth of the hole is insufficient or tapping is defective.
During this tightening, the hole failure is detected by managing the time and angle until the set torque or angle is reached.
One control unit can handle all ESTIC handheld tools. When multiple tools are used in the field, no control unit selection is required. Keeping backup units is simple and it leads to cost reduction.
Large Memory Capacity Contributes to Traceability
Various tightening data is saved, such as fastening results history (33,000 entries), Torque curve history (15 entries) and system error history (50 entries) on Handy 2000 Touch.
Our Handy 2000 Series comes equipped with an all-in-one platform that allows for easy integration and communication with any network infrastructure.
Improve both productivity and quality by making the Handy 2000 Series the centerpiece of your assembly line.
Handy 2000 Series Management Software
This is the dedicated support & management software for all Handy 2000 series controllers.Basic as well as advanced management functions of Handy 2000 models are supported :Read/write parameters, project data storage & management, tightening result & curve monitoring, I/O & Fieldbus signal assignment, and more.
Data Logger is the dedicated traceability software for all Handy 2000 series controllers. Output data (tightening results & curves) can be safely stored in a database and displayed. The saved tightening data can also be exported in Excel format for easier data analysis.
Handy 2000 Cordless
A dedicated interface unit for cordless tools; this model features EWT wireless transmission technology, which complies with the international standards set forth under IEEE 802.15.4. Tools can be set up quickly and easily through infrared communication.
|Display / Operation||7-segment LED|
|Fastening Methods||Torque Control, Torque Control Angle Monitoring, Angle Control, Torque or Angle Control, Torque and Angle Control, Reverse Angle Control|
|Max No. of Channel||99|
|Max No. of JOB||99 (30 Step/JOB)|
|Memory||Program / System Parameters, Allocation of I/O, Fastening Result History, Torque Curve History, System Error History, Parameter in USB Flash Drive|
|Fastening Result History||Approx. 8,000|
|Torque Curve History||15 (OK data: 5 / NG data: 10)|
|System Error History||50|
|I/O||Input: 16 Points (24V DC 7mA)
Output: 16 Points (24V DC 50mA)
|DC Output Power||24V DC Max. 2A|
|Communication Port||COM1 (RS-232C)
Ethernet Connection Port 10/100 BASE-T (RJ45): 2 Port
USB (Type A)
|DeviceNet, PROFIBUS, CC-Link, EtherNet/IP, PROFINET|
|External Dimensions (mm)||W172 x H143 x D123|
|Weight (kg)||Approx. 2.1 kg (4.6 lb)|
|Power Supply||Single Phase 100-230V AC 50/60Hz|