Servo Press Servo Press
Control unit that can leave more than 2,000 press-fit results history. Simplified programming specification for selecting an appropriate control method from four preset modes and inputting set values. Use of the management software (optional) enables shortening of the startup time.
Functions
Error Detection Function
Memory Feature Contributes to Traceability
Pressurization parameters can be rewritten from Fieldbus
Network
Communication Technology
ESTIC's servo press is equipped with a platform that can easily communicate and integrate with host systems through open protocols, etc. Production-efficiency and quality-improvement can be realized by configuring assembly lines mainly for ESTIC's servo press.
Management Software
This is the dedicated support & management software for all ESTIC's Servo Press controllers.
Basic as well as advanced management functions of ESTIC's Servo Press are supported : Read/write parameters, project data storage & management, Pressurization result & curve monitoring,
I/O & Fieldbus signal assignment, and more.
*Option
Data Logger
Automatically collected press data communicates to various controllers via Ethernet. The data is recorded sequentially in the database and simultaneously displayed on the screen. The software also batches output acquired press result data in an excel file format on a fixed basis. Report management is easy.
*Option
Controllers
MPU60
MPU60
The latest model. 50% smaller from an integrated master controller and press controller. Improve operability with new intuitive user interface.
Item | MPU60-40-* | MPU60-5K-* | ||
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Main Power Supply | Three Phase 200-230V AC 50/60Hz | |||
Control Power Supply Voltage | Single Phase 200-230V AC 50/60Hz | |||
Display / Operation | 5 Characters x 1 Digit 7-segment LED Display Function Keys (5) Indicator Lamp (NG/OK/ALM) |
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Control Input (PIN) | Photocoupler Isolation 16 Points (24V DC, Draw-in Current 6mA/Point) Both sink (- common) and source (+ common) connections can be made |
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Control Output (POUT) | Photo MOS Output 16 Points (24V DC, Max. 50mA/Point) Both sink (- common) and source (+ common) connections can be made |
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Maximum Number of Pressing Programs | 255 Programs x 127 Steps Number of Step Execution Programs: 1280 (Maximum Number of Programs x 5 Steps) |
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SS Function | Safe Stop Function (Motor power source is cut off without disconnecting power supply or motor cable.) |
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External Communication Port | RS-232C: 1 Port (Switchable from 9600bps to 115.2kbps) Ethernet Connection Port 10/100 BASE-T (RJ45): 2 Ports PC-USB (Mini-B) |
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Fieldbus (Option) |
DeviceNet, PROFIBUS, CC-Link, EtherNet/IP, PROFINET, EtherCAT, CC-Link IE | |||
Memory Function | FROM: Execution Program, Control Unit Onformation, Operation Parameters, etc. SD Card: FROM Backups and Historical Data USB Memory: For Maintenance Battery: Calendar Function |
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Pressing Result History | Maximum 100,000 (Varies Depending on Settings) | |||
Pressing Curve History | Maximum 1,000 Curves + 100 of NG Curve (Varies Depending on Settings) | |||
System Error History | Maximum 200 | |||
Other | Free Assignment Function (Control I/O Signal) | |||
Control Power Capacity | 50 VA | |||
Main Power Capacity (During Rated Operation) | 0.4 kVA | 0.7 kVA | 3.4 kVA | 8.0 kVA |
Inrush Current Value When Control Power is Turned on | Approx. 26 Ao-p (Convergence Time: 5ms) | |||
Inrush Current Value When Main Power is Turned on | Approx. 6 Ao-p (Convergence Time: 400ms) | |||
External Dimensions (mm) | W109.8 × H222 × D170.4 | W132.8 × H245 × D191.4 | ||
Weight (kg) | Approx. 3.2 | Approx. 4.5 |
SPU50M / ENRZ-MU50
Press Control Unit SPU50M
A single-axis control unit developed exclusively for servo presses, realizing high-quality, high-precision pressurization. Four pressurization methods such as load control position monitor and position control load monitor can be selected.
Item | SPU50M-20 | SPU50M-40 | SPU50M-5K | SPU50M-5K2 |
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Main Power Supply | Three Phase 200-230V AC 50/60Hz | |||
Control Power Supply Voltage | Single Phase 200-230V AC 50/60Hz | |||
Display / Operation | 5 Characters x 1 Digit 7-segment LED Display Function Keys (5) Indicator Lamp (NG/OK/ALM) |
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Control Input (PIN) | Photocoupler Isolation 12 Points (24V DC, Draw-in Current 6mA/Point) Both sink (- common) and source (+ common) connections can be made |
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Control Output (POUT) | Photo MOS Output 22 Points (24V DC, Max. 50mA/Point) Both sink (- common) and source (+ common) connections can be made |
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Maximum Number of Pressing Parameters | 99 Channels | |||
External Communication Port | RS-232C: 1 Port (Switchable from 9600bps to 115.2kbps) NET (RS-485): 2 Ports |
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Control Power Capacity | 50 VA | |||
Main Power Capacity (During Rated Operation) | 1.2 kVA | 1.7 kVA | 3.7 kVA | 8.0 kVA |
Inrush Current Value When Control Power is Turned on | Approx. 26 Ao-p (Convergence Time: 5ms) | |||
Inrush Current Value When Main Power is Turned on | Approx. 6 Ao-p (Convergence Time: 400ms) | |||
External Dimensions (mm) | W87 × H255 × D205 | W117 × H275 × D205 | W117 × H298 × D208 | |
Weight (kg) | 約 3.2 | 約 3.4 | 約 3.5 | 約 5.6 |
Master Controller ENRZ-MU50
Core unit for high speed and expandability. Up to 10 press controllers can be connected. Various Fieldbus modules are available including DeviceNet, Profibus-DP, CC-Link, EtherNet/IP, and Profinet.
Item | Description |
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Control Power Supply Voltage | Single Phase 100-230V AC 50/60Hz |
Display / Operation | 6 Characters x 2 Digit 7-segment LED Display Function Keys (6) Status Lamp (ST1, ST2, ST3, ST4) |
Control I/O | CONTROL I/O EX-IO (Option) REMOTE I/O (Option) |
Maximum Number of Connected Spindles | 31 Stations (AU50: 31 Stations, SPU50: 10 Stations, Total Maximum Number: 31 Stations) |
Maximum Number of Programs | 99 Programs |
Maximum Number of Pressing Parameters | 99 Channels |
External Communication Port | RS-232C (Switchable from 9600bps to 115.2kbps) NET1 (RS-485 Connector for Local Station Connection) Ethernet Connection Port 10/100 BASE-T (RJ45) PC-USB (Mini-B) PANEL (RS-422) PLC (RS-232C/RS-422 Port for PLC Connection) NET2 Connector (RS-485: Supported in the future) COM Connector (RS-422: Supported in the future) |
Fieldbus (Option) |
DeviceNet, PROFIBUS, CC-Link, EtherNet/IP, PROFINET, EtherCAT, CC-Link IE, PROFINET High speed |
Memory Function | Pressing Parameters, System Parameters, I/O Assignment, Pressing Result Item Assignment, Pressing Result History, System Error History (CF card backup) |
Pressing Result History | Maximum 20,000 (Varies Depending on Settings) |
Pressing Curve History | Maximum 50 (Varies Depending on Settings) |
System Error History | Maximum 200 |
External Memory | Storing of Tightening Result and Each Parameter in USB Flash Drive |
Other | Free Assignment Function (Control I/O Signal, Tightening Result Data Item), Identifier Function, Sequence Function |
External Dimensions (mm) | W82.8 × H255 × D206 |
Weight (kg) | Approx. 2.8 |